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164253-00
1, Rev D
Maintenance Manual
The Printr
onix P5000 series of Line Matrix Printers
®
1
2
3
4
5
6
7
8
...
359
360
Maintenance Manual
1
Trademark Acknowledgements
4
Communication Notices
5
Chapter Communication Notices
6
Table of Contents
7
5 Replacement Procedures
8
1 Maintenance Overview
11
Printer Evolution
12
How to Identify the Printer
12
Chapter 1 P5000 Printers
14
Important Maintenance Notes
15
About This Manual
15
How to Use This Manual
16
Notes and Notices
16
Safety Notices
17
Hinweise zur Sicherheit
17
Controls and Indicators
18
PRT CONFIG
19
JOB SELECT
19
Status Indicator
21
Power Switch
21
(Off) (On)
21
0.1 inch
22
2 Preventive Maintenance
25
NOTE: P5005 hammer bank is
27
NOTE: Cabinet model shown
28
Procedure is the same for
28
3 Troubleshooting
29
Start Here
30
How to Clear LCD Messages
31
Table 2: Message List
32
Table 3: General Symptom List
37
Troubleshooting Procedures
38
The Procedures
39
15V CTL FAIL* Message
40
22 INVALID ADDR Message
40
23.5V CTL FAIL* Message
40
31 PAPER OUT
41
TIMEOUT Message
41
32 PAPER JAM
41
± 2 inch-pounds (1.02 ± 0.23
41
33 PLATEN OPEN
42
34 RIBBON STALL
42
48V PWR FAIL* Message
43
ACCESS NULL PTR* Message
43
ACTIVATE LOST Message
44
A TO D OVERRUN* Message
44
BUFFER OVERRUN Message
45
CLEAR PAPER JAM Message
46
CLEARING PROGRAM
49
FROM FLASH Message
49
CLOSE PLATEN Message
49
COIL HOT Message
49
Control panel blank
50
CTL VOLT FAIL* Message
51
DIAGNOSTIC
51
PASSED Message
51
Downloads consistently fail
52
DRVR CIR BAD* Message
52
ERROR: DC PROGRAM
52
NOT VALID Message
52
EXHAUST FAN FLT Message
56
FIRMWARE ERROR Message
56
HAMMER COIL BAD
58
#, #, #, #, ... etc. Message
58
HB NOT INSTALLD* Message
58
HMR BANK FAN FLT Message
58
ILL EXT BUS ACC* Message
59
ILL INST ACCSS* Message
60
ILLGL OPR ACCSS* Message
60
INTAKE FAN FAULT Message
60
INVALID ACTIVATE Message
60
INVALID COMMAND Message
61
LO DRV. SHORT* Message
61
PAP BSY TOO LNG* Message
64
PAP FIFO OVERFL* Message
64
PAP FIFO UNDRFL* Message
64
PAP ILLGL ST* Message
65
PAP INCMPL ENER* Message
65
PAP INVLD CMD* Message
65
PAP INVLD PARM* Message
65
PAP NOT SCHED* Message
66
PAP NT AT SPEED* Message
66
PAP UNEXP INT* Message
66
PARAMETER ERROR Message
66
PARITY ERROR Message
67
PLAT INV CMD* Message
67
PLAT INV PARM* Message
67
PLAT INV STATE* Message
67
PLEASE WAIT
68
RESET IN PROGRESS Message
68
Paper feeds poorly
68
Power on “hang” condition
69
POWER SAVER MODE Message
69
POWER SUPPLY HOT Message
69
Stacker not operating
70
Printer does not initialize
71
PRINTER HOT Message
72
Randomly misplaced dots
74
RIB INVLD CMD* Message
75
RIB INVLD STATE* Message
75
RIBBON DRIVE Message
75
RIBBON INK OUT
76
CHANGE RIBBON Message
76
SCS COMMAND ERROR Message
76
SHUTTLE JAM Message
79
± 1 inch-pounds (2.03
79
± 0.11 N•m)
79
Message
80
Operator’s
81
STACKER FAULT Message
82
STACKER FULL Message
83
STACKER JAM Message
83
Stacker limit switch check
83
Stacker motor check
84
TABLE MISMATCH
85
DOWNLOAD AGAIN Message
85
TCB CORRUPTED* Message
85
TOF is lost repeatedly
85
Communications Failures
88
Diagnostic Printer Tests
89
Boot Diagnostics Menu
92
BOOT DIAGNOSTICS
93
PRESS ENTER
93
Hex Code Printout
95
How to Print a Hex Dump
96
ASCII Character Set
97
Soft vs. Hard Reset
98
The Power On Sequence
104
4 Adjustment Procedures
105
IMPORTANT
106
User’s Manual.)
107
1) Timing Belt Shield
109
2) Motor Mount Bolt (2)
109
3) Paper Feed Drive Motor
109
4) Splined Shaft
109
± 0.23 N•m)
110
Direction of Force
111
1) Shuttle Cover
115
3) Paper Scale
115
1) Belt Cover
119
2) Set Screw
119
3) Platen Open Motor Pulley
119
4) Platen Shaft Pulley
119
1) Screw, Skid (2)
121
2) Ribbon
121
3) White Nylon Washer
121
4) Screw, Retaining (2)
121
1) Screw
123
2) Adjusting Link
123
Paper Out Adjustment
124
< or ; key, adjust the XX
127
Hammer Phasing Adjustment
128
Adjustment
129
User’s Manual
130
FILENAME.ZIP
136
FILENAME
136
FILENAME.EXE
136
Set Shuttle Speed
141
Chapter 4 Set Shuttle Speed
142
5 Replacement Procedures
143
Belt, Paper Feed Timing
146
Belt, Platen Open
147
Circuit Breaker
148
Connector Shells
149
Connector Stiffening Clips
151
Installation
153
Controller Board (CMX)
155
Removal
157
Early Models
159
Later Models
159
Cover Assembly, Shuttle
160
Expansion
162
Fan Assembly, Cabinet Exhaust
163
Fan Assembly, Card Cage
164
Fan Assembly, Hammer Bank
165
Hammer Spring Assembly
166
Removal
171
CMX Controller Board
173
Paper Feed Motor
174
Paper Ironer
176
Paper Path
177
± 2 inch-pounds (2.26 ± 0.23
181
Platen Open Motor
182
Power Supply Board
184
(Default is all
186
Run and Auto Reset Modes
188
Dipswitches
189
Resistors, Terminating
190
Ribbon Drive Motor
192
Ribbon Guide Assembly (L/R)
193
Ribbon Hub
194
Shaft, Splined
195
Shaft, Support
197
Shuttle Frame Assembly
198
Spring Assembly, Gas
200
Tractor (L/R)
204
Part No. Description Notes
207
Figure 32. Pedestal Details
212
Figure 39. Tractor Shafts
226
Figure 40. Platen
228
Install screws here
230
Route cable under
230
Hammer Bank Fan
230
Top View
230
Figure 43. Expansion-CT Board
234
6 Principles of Operation
239
Printing Rates
242
Printing Mechanism
242
Chapter 6 Printing Mechanism
244
Paper Transport System
245
Ribbon Transport System
246
Shuttle Assembly
247
Control Panel
248
Data Controller
251
Engine Controller
254
Printer Interface
256
Graphics
257
Chapter 6 Graphics
258
A Wire Data
259
Appendix A
260
Interconnection Diagram
261
Power Distribution Diagram
262
Main Wire Harness Test Tables
263
Controller, CMX
264
PPR STK STAT0
265
PPR STK STAT1
265
PPR STK CTL0
265
PPR STK CTL1
265
Controller (continued)
266
Cable Assembly
268
Power Supply
268
Expansion-CT
269
SureStak Power Stacker PCBA
270
Cable Routing, Cabinet Model
271
Cable Routing, Pedestal Model
273
If you replace the I/O cable
275
See Appendix E
275
DataproductsCentronics
276
CentronicsDataproducts
276
(P/N 154649-901)
277
(AC Kit P/N 153502-901)
280
To Circuit Breaker
281
Input Power Connector
281
Left Guide = P106 / LRP
288
Right Guide = P107 / RRP
288
P107 / HBF
295
B Abbreviations &
299
Appendix B
300
C Metric Conversion Tables
307
Appendix C
308
D Noise Suppression Devices
309
Control Panel Cable Assembly
310
Parallel I/O Cable Assembly
310
E SureStak™ Power Stacker
311
Removing the Power Stacker
312
2. Vertical Rail
315
3. Stacker Base
315
Installing the Power Stacker
317
1. Screw, 6-32x1/4, Torx T-10
319
1. Upper Frame Cross-Member
321
2. Elevator Assembly
321
4. Vertical Rail
321
Figure 67. Stacker Fasteners
323
Figure 68. Paper Fence
324
1. Logic Cable (P104)
325
2. Power Cable
325
3. Frame Cable (P102)
325
4. Rail Cable (P107)
325
User’s Guide.)
327
1. Tie Wrap
328
1. Spring
330
Replacing the Timing Belts
331
1. Allen Screw
333
2. Belt Clamp
333
NOTE: Left timing
334
Illustrated Parts Breakdown
335
Figure 80. Stacker Assembly
336
Numerics
349
164253-001D
360
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